Our Solutions
Innovative Automation Solutions
Explore our advanced automation solutions designed for barrel and cask filling, handling, and movement. We provide detailed product showcases and essential information to help you improve efficiency and streamline operations.
Discover Our Automation Services
This section outlines our automation services specialized in barrel and cask processes. Dive into the details and find insights on improving your operations, along with options to learn more through our dedicated resources.
Rolling Conveyor Automation
Automate how barrels, totes, and drums move through your facility with ASI’s rolling conveyor solutions. Built with advanced conveyor technology, our systems support modular automation, low-maintenance operation, and efficient transport across racking lines, bottling stations, and staging zones.
From powered roller conveyors to integrated sorters and lift sections, our solutions reduce manual strain, improve safety, and increase overall plant efficiency.
- Automates movement of barrels, drums, and totes
- Reduces physical strain and safety risks
- Supports modular plant layout and scaling
- Low-maintenance, high-durability design
- Integrates with lift conveyors, sorters, and bottling zones
Barrel / Cask Filling Equipment
Get precise, consistent fills every time. Our barrel and cask filling equipment is engineered for speed, accuracy, and minimal waste—helping you maintain fill standards while reducing downtime. ASI filling systems integrate seamlessly into new and existing production lines.
Each unit is built to accommodate various barrel sizes and filling rates, making them ideal for scalable production environments and high-throughput bottling floors.
- Accurate and consistent fill control
- Reduces waste, spills, and rework
- Accommodates multiple barrel types
- Fast, efficient operation for busy bottling lines
- Seamlessly integrates with your existing workflow
Barrel / Cask Escalator
Our escalator-style systems make vertical movement of barrels safe, efficient, and operator-friendly. Trusted by distilleries throughout Kentucky and Tennessee, ASI’s cask escalators reduce manual handling and help streamline multilevel storage and processing with long-term reliability.
Whether moving full barrels to upper rickhouse tiers or integrating with bottling mezzanines, our escalators are built to lift with control and confidence.
- Safe, controlled lifting of full barrels
- Minimizes forklift use and manual lifting
- Ideal for multilevel rickhouses and bottling platforms
- Designed for long-term reliability
- Operator-friendly with integrated safety features
Barrel / Cask Equipment
Our escalator-style systems make vertical movement of barrels safe, efficient, and operator-friendly. Trusted by distilleries throughout Kentucky and Tennessee, ASI’s cask escalators reduce manual handling and help streamline multilevel storage and processing with long-term reliability.
Whether moving full barrels to upper rickhouse tiers or integrating with bottling mezzanines, our escalators are built to lift with control and confidence.
- Built to handle heavy loads with confidence
- Reduces manual handling risks and downtime
- Supports small-batch and high-throughput workflows
- Modular components for custom system design
- Enhances racking, bottling, and storage efficiency
Barrel / Cask Cleaning Equipment
Maintain product purity and reduce contamination risks with our industry-leading barrel and cask cleaning equipment. Designed for distilleries and production lines that demand consistent sanitation, our systems combine high-efficiency performance with reliable automation—keeping your operation clean, compliant, and efficient.
Each system is engineered to handle heavy use while ensuring thorough internal and external cleaning, helping you protect every batch from the barrel up.
- Promotes sanitation and consistent product quality
- Cuts cleaning time and reduces manual labor
- Prevents contamination during barrel reuse
- Compatible with large-scale barrel operations
- Easy integration into existing wash stations
Precision Liquid Filling Systems
Our precision liquid filling systems ensure accurate and efficient filling for all types of containers, enhancing productivity in your operations.
Barrel Conveyance Solutions
We provide reliable barrel conveyance solutions that simplify the movement of barrels, ensuring safety and efficiency in every step.
Custom-Engineered Filling Stations
Our custom-engineered filling stations are tailored to meet your specific needs, integrating seamlessly into your existing processes.
Expert Consultation Services
Connect with our experts for personalized consultation to optimize your filling processes and improve overall system performance.
Why Choose Our Services?
Your business deserves reliable automation. Our solutions bring efficiency to barrel and cask operations, allowing you to focus on growth. With our expertise, you’ll streamline processes, minimize downtime, and maintain high-quality service.
Enhanced Efficiency
Increase your productivity with our automation systems, designed to optimize filling and handling processes. Experience the benefits of synchronized operations.
Cost Savings
Reduce operational costs with our innovative solutions. By minimizing errors and waste, your investment in automation pays off in the long run.
Safety First
Ensure a safer working environment with our automated systems. We design solutions that prioritize safety for your staff while maximizing efficiency.
Customized Solutions
Tailor-made automation solutions designed to fit your specific operational needs. We work with you to create systems that enhance your unique workflow.
Step 1: Consultation
We begin with an in-depth consultation to understand your business needs and challenges. This ensures that our automation solution is tailored to provide the best fit for your operations.
Step 2: Planning
Next, we create a detailed plan outlining the implementation process, tailored to your requirements. This plan ensures clarity and sets expectations for all stakeholders.
Step 3: Deployment
Finally, we deploy the automation systems, ensuring seamless integration into your existing processes. Our team provides support to ensure everything runs smoothly.
Project Gallery
What Clients Say
Clients are often surprised by ASI’s versatility and agility. “People assume we’re either too big or too small for their needs—but we’re right in that sweet spot. We can pivot, adapt, and get the job done. And we have fun doing it.”
At the heart of every project is a commitment to honesty, safety, and quality. ASI builds equipment that’s not only effective—but also safe, reliable, and tailored to the client’s real-world needs.
We provide a range of automation services tailored for barrel and cask filling and movement. This includes precision filling systems, barrel conveyance solutions, and custom-engineered stations designed to enhance your operations. Our goal is to optimize your efficiency and minimize downtime, ensuring that you get the most reliable and effective service.
Our services focus on enhancing your filling processes. We specialize in providing solutions that improve operational efficiency and safety. Whether you need assistance with system design or implementation, our experts are here to guide you every step of the way, ensuring a smooth transition to automated workflows.
We offer customized automation solutions that fit your unique operational needs—from consultation to installation. Our services include expert consultations, planning, and deployment of efficient systems that ensure your operations run smoothly with maximum productivity. Let us partner with you for tailored solutions that make a difference.
